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BIOCATALYSIS – SOLVING SCALE-UP ISSUES WITH BIOCATALYSED REACTIONS

19 June 2023 13:30 - 20 June 2023 16:30, United Kingdom


Introduction
This is ONLINE short course will look at biocatalysed/biotransformation reactions to make pharma/agrochem chem intermediates, API’s and fine chemicals. the focus is on scale-up issues and getting productive process established.

June 19th, 1.30 – 4.30 pm (UK)  |  Session 1

June 20th, 1.30 – 4.30 pm (UK) |  Session 2

Many forays by organic chemists into using biocatalysis in chemical synthesis stall at the initial scale-up stage. Screening and small scale (gram) reactions progress as planned, but when scaled -up, reactions stall, take more enzyme than expected, work-ups end up with emulsion issues etc. This course will look at some of the techniques and technologies ( tricks of the trade) that can help derisk scaling up biocatalysed reactions .A further barrier to the adoption of more biocatalytic reactions are production / EHS scientists who are unsure how to handle enzymes in the plant/pilot plant. the course will also look at good sources of information/data to facilitate the use of enzymes at scale.

Enzyme supply chain: Storage, stability etc
Techno-economic analysis – will the transformation ever hit the required targets?
Different types of strains used and its safety impactions.
Using GMO’s and GMO derived materials
Handling concerns related to enzyme -SHE/EHS issues., Safety issues in scaling up biocatalytic reactions
Pros and cons of different enzyme formulations
Enzyme stability: General to pH, co-solvent, temperature as linked to process design and development
Enzyme analysis / characterisation – needed to assess purity in order to calculate activity and so expected long term cost, spec setting / quality control (ensure plant samples match lab samples and measure variation over time).
Scale-up – reactor options – various reactor types, std batch, continuous, membrane separated, continuous liquid extraction, etc
Product isolation from complex mix . Enzyme removal/ downstream processing– to be intelligent in terms of what can and can’t be removed vs effects on process including downstream chemistry.
Use of immobilised enzymes/ Recycling of immobilised enzymes

Useful links

Speakers
  • Dr Andrew Wells Charnwood Technical Consulting, United Kingdom

Venue
Online

Online, United Kingdom

Organised by
Scientific Update delivers conferences and training courses for industrial chemists and chemical engineers in chemical development, scale-up and many other specialist topics in organic chemistry.
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